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VKE Solutions – Fertigung

Special machinery construction and automation: joining and press systems, robot cells, CNC automation and linked production systems.

VKE Solutions Logo

VKE GmbH & Co. KG

Heidenheim (Plant 1) · Iggingen (Plant 2)New on Amplifa

40Employees
2Production plants (Heidenheim, Iggingen)
450+Systems delivered worldwide
12+ yearsExperience

About VKE Solutions

VKE Solutions is a full-service provider for industrial automation based in Heidenheim and Iggingen. The company plans, designs and builds custom special machines and systems: joining and press systems with servo presses and process monitoring, robot and handling cells, CNC automation for machine tending, systems for component marking with traceability, as well as end-of-line and quality inspection systems for leak testing, electrical function and HV testing. Individual systems can be combined modularly into fully linked production systems. The value chain includes design, control cabinet construction, assembly, commissioning and service from a single source. Customers come from the automotive and e-mobility sectors, medical technology, defence, electrical/electronics, aerospace and the consumer goods industry; the solutions are standards-compliant, audit-ready and designed for series production. With over 12 years of experience, more than 450 systems have been delivered worldwide.

Site
Heidenheim
Processes
Joining / press-fit connections, Clinching / Tox joining, Pressing in bearings & bushings, Joining pins & contacts, Joining connectors, Pressing (servo press with process monitoring), Housing assembly, Bonding
Materials
Wood, Servo presses with process monitoring, Robot cells (FANUC, KUKA), Laser marking (DMC, CO₂ laser), End-of-line inspection systems, AI / camera inspection
Certificates
ISO 9001:2015, FANUC Robot Partner — Authorised System Integrator, FANUC Robot Partner
Employees
40
Industries
Automotive & suppliers (incl. e-mobility), Medical technology, Defence, Electrical/Electronics, Aerospace, Consumer goods industry
  1. 01

    Planning & solution development

  2. 02

    Design

  3. 03

    Control cabinet construction

  4. 04

    Manufacturing & assembly

  5. 05

    Commissioning

  6. 06

    Service

Technologies & Processes

SP

Servo presses with process monitoring

Joining and press processes with force and position monitoring for reproducible results in series production.

ROB

Robot cells (FANUC, KUKA)

Automated part handling, machine tending and assembly, including collaborative cells.

LAS

Laser marking (DMC, CO₂ laser)

Standards-compliant component marking according to VDA, GS1 and MDR for seamless traceability.

EOL

End-of-line inspection systems

Automated leak testing, electrical function testing and HV testing for EV components.

KI

AI / camera inspection

Optical inspection with 2D cameras, 3D bin picking and AI-360° inspection.

Locations

Heidenheim

DE

Plant 1 — Engineering and manufacturing

  • Joining and press systems
  • Laser system (DMC/CO₂)
  • Robot cells

Iggingen

DE

Plant 2 — Production

Systems & Solutions

TRIQBRIQ production system
TRIQBRIQ production systemLinked production · Timber construction
Modular joining and press cell
Modular joining and press cellServo press · Series assembly
Joining and press system with handling robot
Joining and press system with handling robotJoining · Automotive
Joining and press station for rotor-stator assembly
Joining and press station for rotor-stator assemblyPressing · E-mobility
Linked special machine
Linked special machineSpecial machinery construction · Automation
Linked CNC automation line
Linked CNC automation lineMachine tending · CNC automation

Inside the production

Robot cell in VKE manufacturing
Robot cell in VKE manufacturing
Servo-electric joining and press station
Servo-electric joining and press station
Dual-robot cell for joining and press processes
Dual-robot cell for joining and press processes
Robot cell for tray handling
Robot cell for tray handling
Robot cell with workpiece trays
Robot cell with workpiece trays
Collaborative robot cell for palletizing
Collaborative robot cell for palletizing
CNC machining machine with FANUC robot
CNC machining machine with FANUC robot

Industries

Automotive & suppliers (incl. e-mobility)Medical technologyDefenceElectrical/ElectronicsAerospaceConsumer goods industryToolmakingFluid technologyAerospace (Aerospace)CNC automationPower tools

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Joining / press-fit connectionsJoining–––––
Clinching / Tox joiningJoining–––––
Pressing in bearings & bushingsJoining–––––
Joining pins & contactsJoining–––––
Joining connectorsJoining–––––
Pressing (servo press with process monitoring)Joining–––––
Housing assemblyAssembly–––––
BondingJoining–––––
Riveting & self-pierce rivetingJoining–––––
Screw assemblyAssembly–––––
DeburringSurface–––––
Laser marking (DMC)Surface–––––
Dot peen marking / needle embossingSurface–––––
Inkjet printing / labeling / thermal transfer printingSurface–––––
Leak testingTesting–––––
FlangingForming–––––
Brushing & polishingSurface–––––
SawingMachining–––––
DrillingMachining–––––
Resistance weldingJoining–––––
Robot handling / machine tending (turning, milling, grinding centers, machining centers, EDM, laser)Assembly–––––
Electrical testing / EOL function testing / HV testingTesting–––––
Torque testingTesting–––––
Visual/optical inspection (2D camera, 3D bin picking, AI inspection)Testing–––––
Fill and pressure testing (hydraulic cylinders)Testing–––––
Cleaning (cleaning stations, washing systems, ultrasonic baths)Surface–––––
Palletizing & kitting / packagingAssembly–––––
EV battery testing (destructive testing)Testing–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Industrial robotKUKA5––TRIQBRIQ project
Servo press / joining and press system–––––
Laser system (DMC marking, CO₂ laser)–––––
Renishaw measuring stationRenishaw––––
7-axis robot (6 m travel range) for CNC loading––6 m travel range––

Additional services

Special machinery constructionJoining & press systems (servo presses with process monitoring)Robot & handling cellsCNC automation / machine tendingComponent marking & traceability (laser, labeling, according to VDA, GS1, MDR)End-of-line & quality inspection (leak testing, electrical function, HV testing)DesignControl cabinet constructionCommissioningServiceLinked production systemsPlanning from a single source

Quality & Certification

Projects are implemented in a standards-compliant and audit-ready manner, with fully documented inspection processes. The company is certified to ISO 9001:2015 (TÜV SÜD) and is a FANUC Authorised System Integrator.

EvidenceHeidenheim
ISO 9001:2015
FANUC Robot Partner

Company History

  1. Over 12 years of experience in special machinery and plant engineering

  2. More than 450 systems delivered worldwide

  3. Flagship project TRIQBRIQ: fully linked production system with 5 KUKA robots and AI inspection

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