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SWISS COMBI – Fertigung

Development and construction of customer-specific drying systems for biomass and organic bulk materials.

SWISS COMBI Logo

W. Kunz dryTec AG (SWISS COMBI)

Dintikon (CH) · Head office, manufacturing and warehouseNew on Amplifa

1959Founded
3rd generationFamily management (Markus Kunz, CEO)
500+Systems realised
56Countries with customers
60+Years of experience

About SWISS COMBI

W. Kunz dryTec AG, based in Dintikon (Aargau), has been developing and building customer-specific industrial drying systems under the SWISS COMBI brand since 1959. The product portfolio includes the belt dryer for biomass and organic bulk materials such as wood chips, sawdust, grass and alfalfa, the low-temperature belt dryer (NTT) with waste heat utilisation, the indirectly heated ecoDry drum dryer for animal feed and sewage sludge, as well as the ecoFertiliser Plant (eFP) for processing liquid and solid digestate into fertiliser granulate or pellets. The offering is complemented by engineering services (energy optimisation, capacity and performance increases, modular plant extensions), pilot/test systems for drying trials, as well as customer service, maintenance and spare parts distribution. The Swiss family business, now run by the third generation, supplies customers from over 50 countries in industries such as the sugar industry, animal feed, biogas, dairy, ethanol and starch industries, biomass/wood and sewage sludge disposal.

Site
Dintikon
Processes
Belt drying of biomass/wood chips/sawdust and organic bulk materials, Indirectly heated drum drying (ecoDry) for animal feed and sewage sludge, Processing of liquid and solid digestate into fertiliser granulate or pellets (ecoFertiliser Plant), Low-temperature belt drying (NTT) with waste heat utilisation, e.g. sugar beet pulp, Drying trials/test runs with pilot dryers (test belt dryer and test ecoDry), Drying trials with superheated steam (test ecoDry), Engineering: design and construction of customer-specific drying systems, Energy optimisation (exhaust gas/waste heat utilisation for drying) and capacity increase/extension
Materials
Biomass / wood chips / sawdust / planer shavings / wood shavings, Grass / alfalfa / fodder maize, Maize mash / wheat mash, Pomace (apple pomace), Sugar beet pulp, Bagasse (sugarcane), Liquid and solid digestate / press water / slurry, RDF / Alternative Fuels (AF)
Certificates
Test systems for product qualification, Inspection and overhaul service, Original spare parts warehouse at company headquarters
Founded
1959
Industries
Biomass/wood, Animal feed (alfalfa, grass, fodder maize), Sugar industry, Biogas/digestate, Dairy industry, Ethanol and starch industries
  1. 01

    Engineering / design of customer-specific drying systems

  2. 02

    Test runs with pilot dryers (test belt dryer, test ecoDry)

  3. 03

    Manufacturing of key components (at S Combi AG)

  4. 04

    Assembly and commissioning

  5. 05

    Customer service, inspections, overhauls and spare parts distribution

Raw Materials and Products

BIOM

Biomass (wood chips, forest wood chips, sawdust, planer shavings, wood shavings)

Gentle drying in the SWISS COMBI belt dryer with hot air.

FUTT

Grass, alfalfa, fodder maize

Raw materials for the production of storable animal feed.

MAIS

Maize mash, wheat mash

Drying in the ethanol and starch industries, among others with the ecoDry drum dryer.

RÜBE

Sugar beet pulp

Drying in the low-temperature belt dryer (NTT) with waste heat from the sugar production process.

GÄRE

Liquid and solid digestate, press water, slurry, whey digestate

Processing into marketable fertiliser granulate or pellets in the ecoFertiliser Plant (eFP).

RDF

RDF / Alternative Fuels (AF)

Refuse-derived fuels as drying material for energetic recovery.

KLÄR

Sewage sludge

Odour-neutral drying in the indirectly heated ecoDry drum dryer.

TREST

Pomace (e.g. apple pomace), bagasse, slaughterhouse waste

Organic by-products that are dried into a storable product.

Locations

Standort Dintikon

Dintikon

CH

Head office with engineering, manufacturing (key components), test systems and spare parts warehouse

Materials
Biomass, animal feed raw materials, digestate, sewage sludge
  • Belt dryer (SWISS COMBI)
  • Low-temperature belt dryer (NTT)
  • ecoDry drum dryer
  • ecoFertiliser Plant (eFP)
  • Test belt dryer
  • Test ecoDry (drying with superheated steam)
  • KUVO dust filter/pre-dryer
  • Cubing press

Dryer and Plant Programs

SWISS COMBI belt dryer
SWISS COMBI belt dryerHot air belt drying · biomass/organic bulk materials
SWISS COMBI ecoDry drum dryer
SWISS COMBI ecoDry drum dryerIndirectly heated drum drying · animal feed/sewage sludge
Test belt dryer
Test belt dryerPilot drying · test system
Test ecoDry
Test ecoDryDrying with superheated steam · pilot drying

Inside the production

SWISS COMBI drying systems
SWISS COMBI drying systems
Pilot dryer
Pilot dryer
Drying solution for the dairy industry
Drying solution for the dairy industry
Raw material digestate
Raw material digestate

Industries

Biomass/woodAnimal feed (alfalfa, grass, fodder maize)Sugar industryBiogas/digestateDairy industryEthanol and starch industriesSewage sludgeRefuse-derived fuels (RDF/AF)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Belt drying of biomass/wood chips/sawdust and organic bulk materialsDrying/Process engineering––––Biomass, Wood chips, Forest wood chips, Sawdust, Planer shavings, Wood shavings, Grass, Alfalfa, Fodder maize, Maize mash, Wheat mash, Pomace, Sugar beet pulp, Bagasse, Liquid digestate, Solid digestate, Press water, Slurry, Slaughterhouse waste, RDF/alternative fuels
Indirectly heated drum drying (ecoDry) for animal feed and sewage sludgeDrying/Process engineering––––Grass, Alfalfa, Maize, Wood shavings, Sewage sludge, Animal feed
Processing of liquid and solid digestate into fertiliser granulate or pellets (ecoFertiliser Plant)Drying/Process engineering––––Liquid digestate, Solid digestate, Slurry, Whey digestate
Low-temperature belt drying (NTT) with waste heat utilisation, e.g. sugar beet pulpDrying/Process engineering––––Sugar beet pulp
Drying trials/test runs with pilot dryers (test belt dryer and test ecoDry)Testing––5 kg sample–Organic bulk materials, Various products for drying tests
Drying trials with superheated steam (test ecoDry)Testing––––Organic products
Engineering: design and construction of customer-specific drying systemsEngineering–––––
Energy optimisation (exhaust gas/waste heat utilisation for drying) and capacity increase/extensionEngineering––––Biomass
Customer service, maintenance, inspections, spare parts distribution and overhauls of drying systemsAssembly–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Belt dryer (SWISS COMBI)SWISS COMBI / W. Kunz dryTec AG Belt dryer–––Dintikon (manufacturer)
Low-temperature belt dryer (NTT)SWISS COMBI / W. Kunz dryTec AG NTT––1983 (erstDintikon (manufacturer)
Indirectly heated drum dryerSWISS COMBI / W. Kunz dryTec AG ecoDry––1989 (ErfiDintikon (manufacturer)
Plant for digestate recovery into fertiliser granulate/pelletsSWISS COMBI / W. Kunz dryTec AG ecoFertiliser Plant (eFP)–––Dintikon (manufacturer)
Pilot/test belt dryerSWISS COMBI / W. Kunz dryTec AG Test belt dryer–––Dintikon
Pilot drum dryer (drying with superheated steam)SWISS COMBI / W. Kunz dryTec AG Test ecoDry–––Dintikon
Dust filter/pre-dryerSWISS COMBI KUVO––ab 1980erDintikon (manufacturer)
Cubing press (grass into feed pellets)SWISS COMBI––1967Dintikon (manufacturer)

Additional services

Engineering / customer-specific plant designTest systems / pilot trials (test belt dryer, test ecoDry)Customer service & maintenance (inspections, spare parts, overhauls)Energy optimisation / waste heat utilisationCapacity and performance increasesPlant extensions (modular belt dryer)Assembly & commissioningSpare parts warehouse

Reference customers

Schweizer Zucker AG

Quality

The quality and suitability of drying for new products are tested in advance under realistic conditions with the company's own pilot dryers (test belt dryer, test ecoDry with superheated steam), usually starting with a 5-kg sample. A dedicated after-sales department, regular inspections with inspection reports and original spare parts ensure long-term plant operation.

EvidenceDintikon
Test systems for product qualification
Inspection and overhaul service
Original spare parts warehouse at company headquarters

History

  1. 1959

    Foundation of W. Kunz AG by Werner Kunz sen.; first SWISS COMBI grass drying system built

  2. 1965

    First system for drying sugar beet residues installed in a sugar factory in Denmark

  3. 1967

    Expansion of the Dintikon factory site with a warehouse building; Werner Kunz jun. takes over company management

  4. 1980er

    Development of the 'KUVO' dust filter with pre-drying by Werner Kunz jun.

  5. 1983

    First two low-temperature belt dryers commissioned in two sugar factories; use of waste heat from the sugar process

  6. 1989

    Invention of the ecoDry drum dryer for odour-neutral sewage sludge drying in Biel; one year later eight systems in France, Germany and Switzerland

  7. 1995

    Restructuring: sewage sludge division sold to SC Technology AG (SCT), production spun off as S Combi AG, engineering continued as W. Kunz dryTec AG

  8. 2006

    Markus Kunz joins the family business as COO

  9. 2011

    Markus Kunz takes over the majority of shares and manages the company as CEO

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