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Engineering, special machinery construction, turned and welded parts as well as 3D printing from Weingarten

Waitkus Engineering Logo

WAITKUS ENGINEERING GmbH

WeingartenNew on Amplifa

1996Founded
50–100Employees (Waitkus Group, Techpilot)
50–100 Mio. €Revenue class
up to 10,000 kgMax. component weight (mechanical engineering)
1–100,000Lot sizes per process

About WAITKUS ENGINEERING

WAITKUS ENGINEERING GmbH, headquartered in Weingarten (Baden-Württemberg), is part of the Waitkus Group and offers tailor-made technical solutions from the first idea through to implementation. Core competencies are mechanical engineering, tool design, automation technology and special machinery construction. The service portfolio includes engineering (method planning, machine design, CE, ESD), additive manufacturing/3D printing from individual parts and prototypes through to series production, intralogistics with mobile robotics, laser technology for marking systems, automation with special machines and robot cells, as well as LCIA/LCA (Low Cost Automation). In manufacturing, turning including complete machining, milling, gas shielded welding (MIG/MAG and WIG), welded constructions/steel construction, press braking, jig and fixture building as well as mechanical assembly and industrial assembly are offered. Materials processed include heavy metals (steel) and plastics; component sizes range from small turned parts to welded constructions of 5,000 kg and machine constructions up to 10,000 kg. Customers come from mechanical engineering, automation and intralogistics.

Site
Weingarten
Processes
Turning, Complete machining turning (with milling), Shaft machining, Milling, Gas shielded welding (MIG/MAG), Gas shielded welding (WIG), Welded constructions, Bending / press braking
Materials
Heavy metals, Plastics, Steel (heavy metals)
Certificates
Certificates (2 per Techpilot)
Founded
1996
Industries
Mechanical engineering, Automation, Intralogistics, Trade fair construction, Trade fair construction (Enforce Tac exhibitor)
  1. 01

    Engineering and method planning

  2. 02

    Design (tool and machine engineering)

  3. 03

    Machining (turning, complete machining, milling)

  4. 04

    Sheet metal working (press braking)

  5. 05

    Welding and welded constructions

  6. 06

    Additive manufacturing / 3D printing

  7. 07

    Assembly (subassemblies, industrial assembly, on-site)

  8. 08

    Automation and commissioning

Materials and Processes

Stahl

Steel (heavy metals)

Material for welded constructions, steel construction, jigs and fixtures and mechanical engineering components up to 10,000 kg.

K

Plastics

Used in machining (turning) and additive manufacturing for prototypes and series parts.

Locations

Weingarten

DE

Development, manufacturing and assembly

Part weight / size
up to 10,000 kg (mechanical engineering), up to 5,000 kg
Lot size
1 to 100,000 per process
Materials
Heavy metals, plastics
  • Lathes (incl. complete machining)
  • Milling machines
  • MIG/MAG and WIG welding systems
  • Press brake
  • 3D printing systems (LOM, MJM)
  • Laser marking systems

Industries

Mechanical engineeringAutomationIntralogisticsTrade fair constructionTrade fair construction (Enforce Tac exhibitor)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
TurningMachining–1–100 mm–1 – 10.000Heavy metals, Plastics
Complete machining turning (with milling)Machining–1–150 mm × 1–150 mm (diameter)–1 – 5.000Heavy metals, Plastics
Shaft machiningMachining–1–120 mm × 1–150 mm (diameter)0 – 60 kg1 – 100.000Heavy metals, Plastics
MillingMachining––––Heavy metals, Plastics
Gas shielded welding (MIG/MAG)Joining–1–5,000 mm × 1–1,500 mm × 1–2,500 mm0 – 10,000 kg1 – 200Heavy metals
Gas shielded welding (WIG)Joining–1–3,000 mm × 1–1,500 mm × 1–2,000 mm0 – 5,000 kg1 – 500Heavy metals
Welded constructionsJoining–1–2,500 mm × 1–2,500 mm × 1–1,500 mm0 – 5,000 kg1 – 50.000Steel
Bending / press brakingForming–1–600 mm–1 – 10.000–
Laminated Object Manufacturing (LOM)Additive–1–290 mm × 1–210 mm × 1–250 mm–1 – 100–
Multi-Jet-Modelling (MJM)Additive–1–380 mm × 1–284 mm × 1–380 mm–1 – 50.000–
3D printing (general)Additive–1–350 mm × 1–250 mm × 1–180 mm–1 – 100–
Mechanical subassembly assemblyAssembly––0 – 5,000 kg––
Industrial assembly / on-site assemblyAssembly––0 – 5,000 kg––
Mechanical machine constructionAssembly–1–5,000 mm × 1–5,000 mm × 1–5,000 mm0 – 10,000 kg1 – 200–
Handling technologyAssembly–1–5,000 mm × 1–5,000 mm × 1–2,000 mm0 – 10,000 kg1 – 200–
Assembly fixturesEngineering–1–5,000 mm × 1–5,000 mm × 1–2,000 mm0 – 10,000 kg––
Welding fixturesEngineering–1–2,500 mm × 1–1,500 mm × 1–2,500 mm0 – 5,000 kg––
Engineering (method planning, tool design, machine design, LCA, CE, ESD)Engineering–––––
Automation (special machines, robot cells, handling units)Engineering–––––
Laser technology (laser marking systems, WeMark micro enclosure)Surface–––––
Intralogistics (mobile robotics, superstructure concepts, warehouse and peripherals)Engineering–––––
LCIA / LCA (Low Cost Automation)Engineering–––––

Additional services

Mechanical engineeringTool designAutomation technologySpecial machinery constructionProject handlingEngineering (method planning, machine design, CE, ESD)Additive manufacturing / 3D printing (prototypes to series)Intralogistics (mobile robotics, warehouse)Laser technology (laser marking systems)LCIA / LCA (Low Cost Automation)TurningMillingWelding (MIG/MAG, WIG)Welded constructions / steel constructionSheet metal working (bending/press braking)Jig and fixture building (assembly/welding fixtures)Subassembly assemblyIndustrial assembly / on-site assemblyHandling technologyConsulting / development / design to costProduct optimization

Quality

According to the Techpilot profile, two certificates are on file; details on quality assurance are not specified in the sources.

EvidenceWeingarten
Certificates (2 per Techpilot)

History

  1. 1996

    Year of foundation according to Techpilot profile

  2. 2015

    Member of Techpilot since 2015

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