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Wepuko PAHNKE – Fertigung

Development and production of high-pressure pumps, hydraulic open-die forging presses, and their drives and control systems.

Wepuko PAHNKE Logo

Wepuko PAHNKE GmbH

Metzingen · Springfield, Ohio (USA) · Beijing (China)New on Amplifa

1932Founded in Metzingen
Metzingen, Springfield (USA), BeijingLocations
more than 70 countriesRepresentatives worldwide
60 MNUpgraded open-die forging press (isothermal forging)
1932Founded by Fritz Thumm

Company

Wepuko PAHNKE GmbH is a mechanical and plant engineering company based in Metzingen (Baden-Württemberg) specializing in the development and production of high-pressure pumps and hydraulic forging presses as well as their drives and control systems. The product range includes horizontal triplex plunger pumps, radial piston pumps with controllable and constant delivery flows, pump units, complete descaling plants, and oil and water hydraulic systems. In-house developments such as the PMSD drive (PAHNKE Modified Sinus Direct Drive) and the two-column underground design for open-die forging presses originated from the company. Founded in 1932 by Fritz Thumm, the company is active in metallurgy, the oil and gas industry, chemicals, and power plants; customers include Otto Fuchs, Citic Heavy Industries, SMS Meer, Vallourec & Mannesmann, Robert Bosch, ArcelorMittal, Shell, Petrobras, and Hyundai Heavy Industries. The group includes sister companies in the USA, China, and Russia; through a network of representatives, Wepuko PAHNKE is present in more than 70 countries. Services include commissioning, maintenance, spare parts supply, rental machines, training, and a 24-hour emergency hotline.

Site
Metzingen
Processes
Development and production of hydraulic forging presses (open-die forging presses), Development and production of high-pressure pumps (triplex plunger pumps, radial piston pumps), Complete descaling plants, Oil hydraulic systems, Water hydraulic systems, Compressors (high-pressure compressors, air-cooled, portable), Rental machines (compressors, pumps, complete units), Service & maintenance, commissioning, spare parts, emergency service (24h hotline), training
Materials
PMSD drive (PAHNKE Modified Sinus Direct Drive), Oil-hydraulic radial piston pump RP, Horizontal triplex plunger pump DP 80, Two-column underground design for open-die forging presses
Certificates
ISO 9001 (quality management), KTA 1401, AVS D 100 / 50, AEO certificate, AD 2000-Merkblatt HP 0, DIN EN ISO 3834-2, Quality management (certified), KTA 1401 (nuclear technology), AVS D 100/50
Founded
1932
Industries
Metallurgy, Oil and gas industry, Chemicals, Power plants
  1. 01

    Engineering & Development

  2. 02

    Design of custom units and systems

  3. 03

    Manufacture of pumps, presses, and drives

  4. 04

    Assembly & acceptance testing

  5. 05

    On-site commissioning

  6. 06

    Service & maintenance, spare parts supply

Technologies & Processes

PMSD

PMSD drive (PAHNKE Modified Sinus Direct Drive)

Direct drive for hydraulic forging presses with fast controllability, developed in 1975.

RP

Oil-hydraulic radial piston pump RP

High-performance radial piston pump, built under license at Wepuko since 1957.

DP 80

Horizontal triplex plunger pump DP 80

High-pressure triplex plunger pump for process and press applications.

UF

Two-column underground design for open-die forging presses

Press design with two columns in underground configuration, first realized in 1956 (10 MN).

Locations

Standort Metzingen

Metzingen

DE

Headquarters / Production

  • Open-die forging press with two-column underground design
  • Oil-hydraulic radial piston pumps (RP)
  • Horizontal triplex plunger pumps (DP 80)
  • PMSD drives

Springfield, Ohio

US

Subsidiary Wepuko PAHNKE USA LP (WPE)

Standort Beijing

Beijing

CN

Subsidiary Wepuko PAHNKE Technology (Beijing) Co., Ltd.

Products & Components

High-pressure pump
High-pressure pumpTriplex plunger / radial piston pump · Oil and gas industry
Water hydraulic power unit
Water hydraulic power unitUnit construction · Metallurgy
Descaling plant
Descaling plantPlant engineering · Metallurgy
Pump unit for well stimulation
Pump unit for well stimulationPump units · Oil and gas industry

Inside the production

Manufacturing at Wepuko PAHNKE
Manufacturing at Wepuko PAHNKE
Assembly and test bench
Assembly and test bench
Plant technology for power plants
Plant technology for power plants
Historical Wepuko chronicle
Historical Wepuko chronicle

Industries

MetallurgyOil and gas industryChemicalsPower plants

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and production of hydraulic forging presses (open-die forging presses)Mechanical and plant engineering–––––
Development and production of high-pressure pumps (triplex plunger pumps, radial piston pumps)Mechanical and plant engineering–––––
Complete descaling plantsMechanical and plant engineering–––––
Oil hydraulic systemsMechanical and plant engineering–––––
Water hydraulic systemsMechanical and plant engineering–––––
Compressors (high-pressure compressors, air-cooled, portable)Mechanical and plant engineering–––––
Rental machines (compressors, pumps, complete units)Mechanical and plant engineering–––––
Service & maintenance, commissioning, spare parts, emergency service (24h hotline), trainingEngineering–––––
Process simulation for open-die forging (in cooperation with Transvalor)Engineering–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Open-die forging press with two-column underground design–––1956–
Open-die forging press (60 MN, upgraded, isothermal forging)–––––
Oil-hydraulic radial piston pumpWepuko RP––1957Metzingen
Horizontal triplex plunger pumpWepuko DP 80–––Metzingen
PMSD drive (Pahnke Modified Sinus Direct Drive) for forging pressesWepuko PAHNKE PMSD––1975–

Additional services

Service & maintenanceCommissioningEmergency service (24h hotline, 365 days)Spare parts supplyRental machinesTraining and instructionDevelopment of custom units and systems

Reference customers

Otto FuchsCitic Heavy IndustriesSMS MeerVallourec & MannesmannRobert BoschArcelorMittalShellPetrobrasPetronasStatoilGaz de FranceHyundai Heavy Industries

Certificates & Standards

Wepuko PAHNKE operates a certified quality management system and holds certificates for nuclear technology (KTA 1401, AVS D 100/50), the AEO certificate, as well as AD 2000-Merkblatt HP 0 and DIN EN ISO 3834-2 (welding). Agreed acceptance tests are carried out at the place of manufacture under ORGALIME conditions.

EvidenceMetzingen
Quality management (certified)
KTA 1401 (nuclear technology)
AVS D 100/50
AEO certificate
AD 2000-Merkblatt HP 0
DIN EN ISO 3834-2

Company History

  1. 1888

    Friedrich Krumm opens a mechanical workshop in Urach (prehistory).

  2. 1932

    Fritz Thumm founds the pump and compressor factory in Metzingen on May 24.

  3. 1934

    Merger with the Werkzeugfabrik Metzingen von Neudeck; origin of the name "Wepuko".

  4. 1951

    The first vertical oil hydraulic pump goes into series production.

  5. 1956

    First open-die forging press with two-column underground design (10 MN) under the direction of Hans-Joachim Pahnke.

  6. 1957

    Hans-Joachim Pahnke develops the oil-hydraulic radial piston pump RP, which Wepuko builds under license.

  7. 1966

    Introduction of large radial piston pumps with fast controllability and delivery flow reversal.

  8. 1973

    Foundation of Pahnke Engineering in Düsseldorf.

  9. 1975

    Development of the PMSD drive (PAHNKE Modified Sinus Direct Drive).

  10. 1996

    Wepuko is acquired by the Pahnke family.

  11. 2002

    Merging of the products of both companies into one company.

  12. 2009

    Largest hydraulic system in the world at Norheinco (China) with PMSD drive goes into operation.

  13. 2011

    Renaming to Wepuko PAHNKE GmbH; the world's most powerful open-die forging press goes into operation at Citic Heavy Industries in China.

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