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Werkzeugbau Gerhard – Fertigung

Development and manufacture of machines, tools, fixtures as well as CNC contract manufacturing and one-off production in steel, plastic and aluminium.

Werkzeugbau Gerhard Logo

Werkzeugbau Gerhard GmbH

HaigerNew on Amplifa

25+ yearsExperience in the manufacture of hydro-pneumatic
200+companies and workshops use the hinge stamping presses
HRB 5550, AG WetzlarCommercial register

About Werkzeugbau Gerhard

Werkzeugbau Gerhard GmbH from Haiger is a toolmaking company that manufactures machines and tools for individual production engineering tasks. The portfolio of services includes mechanical engineering, in particular hydro-pneumatic hinge stamping presses for window construction, tool and fixture making for the industrial forming and machining of steel, plastic and aluminium, prototyping as single-part production as well as CNC contract manufacturing of components and parts. In mechanical engineering, customised machines for forming sheet metal, aluminium profiles and plastics are developed; in-house production of all components such as drive, tool and peripherals results in complete workstation solutions, also mobile. The hydro-pneumatic hinge stamping presses, backed by more than 25 years of experience, are used in over 200 companies and workshops throughout Europe. As a mid-sized company, the firm manufactures flexibly from single parts to small series and realises custom-made products, among others for the Land Rover Defender.

Site
Haiger
Processes
Mechanical engineering (development and production of customised machines for forming sheet metal,), Hinge stamping presses (manufacture of hydro-pneumatic hinge stamping presses), Toolmaking (individually manufactured tools for industrial forming and machining of), Fixture making (manufacture of fixtures), Prototyping / single-part production of individual components, CNC milling (contract manufacturing of components and parts, also small series), Mechanical Engineering, Toolmaking
Materials
Steel, Plastic, Aluminium, Sheet Metal, Aluminium Profiles
Industries
Window Construction/Hinge Technology, Mechanical Engineering, Vehicle Construction, Industrial Forming Technology, Vehicle Construction (Prototyping, e.g. Motorcycle, Land Rover Defender), Industrial Forming Technology (Steel, Plastic, Aluminium)
  1. 01

    Development/Design

  2. 02

    Tool and Fixture Making

  3. 03

    CNC Machining

  4. 04

    Mechanical and Plant Engineering

  5. 05

    Assembly

Materials & Processes

St

Steel

Material for individually manufactured tools for industrial forming and machining.

Al

Aluminium

Machining and forming of aluminium and aluminium profiles, e.g. in mechanical engineering.

Ku

Plastic

Machining and forming of plastics in toolmaking and mechanical engineering.

Blech

Sheet Metal

Forming of sheet metal using developed stamping, bending and drawing machines.

Locations

Standort Haiger

Haiger

DE

Headquarters / Production

Lot size
Single part to small series
Materials
Steel, plastic, aluminium, sheet metal, aluminium profiles

Components & Products

Customised Forming Machines
Customised Forming MachinesMechanical Engineering · Sheet Metal/Aluminium Profile/Plastic
Individually Manufactured Tools
Individually Manufactured ToolsToolmaking · Steel/Plastic/Aluminium
Motorcycle Fork Bridge Prototype
Motorcycle Fork Bridge PrototypePrototyping · Vehicle Construction
CNC Milled Parts
CNC Milled PartsCNC Contract Manufacturing · Mechanical Engineering

Inside the production

Production hall in the Haiger industrial estate
Production hall in the Haiger industrial estate
Mechanical engineering
Mechanical engineering
Toolmaking
Toolmaking
Prototyping
Prototyping
CNC contract manufacturing
CNC contract manufacturing

Industries

Window Construction/Hinge TechnologyMechanical EngineeringVehicle ConstructionIndustrial Forming TechnologyVehicle Construction (Prototyping, e.g. Motorcycle, Land Rover Defender)Industrial Forming Technology (Steel, Plastic, Aluminium)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Mechanical engineering (development and production of customised machines for forming sheet metal,)Mechanical Engineering––––Sheet Metal, Aluminium Profiles, Plastic
Hinge stamping presses (manufacture of hydro-pneumatic hinge stamping presses)Mechanical Engineering–––––
Toolmaking (individually manufactured tools for industrial forming and machining of)Toolmaking––––Steel, Plastic, Aluminium
Fixture making (manufacture of fixtures)Toolmaking–––––
Prototyping / single-part production of individual componentsPrototyping–––1 piece (single-part production)Steel, Plastic, Aluminium
CNC milling (contract manufacturing of components and parts, also small series)Machining–––––

Additional services

Mechanical EngineeringToolmakingFixture MakingPrototypingCNC Contract ManufacturingManufacture of Hydro-Pneumatic Hinge Stamping PressesCustom-Made ProductsDevelopment and Manufacture of Own Cylinders

Reference customers

Land Rover Defender (custom-made products, according to news page)over 200 companies and workshops in Europe use the hinge stamping presses (without name disclosure)

History

  1. More than 25 years of experience in the manufacture of hydro-pneumatic hinge stamping presses

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