Precision individual parts, pneumatic measurement transducers, and measurement and fixture engineering from Langenbernsdorf
Werkzeugbau Simon GmbH
LangenbernsdorfNew on Amplifa
About us
Werkzeugbau Simon GmbH manufactures precision individual parts in the milling and turning field, pneumatic measurement transducers (air and contact measurement probes), measuring devices, inspection stations, and special jigs and fixtures. The service portfolio covers development and design, material procurement, manufacturing, assembly, delivery, and on-site commissioning. The facility is equipped with milling, drilling, sawing, turning, wire EDM, start-hole drilling, flat and cylindrical grinding, honing, laser marking, engraving, and balancing machines; surface treatments are performed through partners. Customers nationwide include the automotive industry, production metrology, spindle and rolling element bearing technology, household appliances, installation technology, and medical technology. The company, with around 20 employees, operates out of 800 square meters of production space in Langenbernsdorf in Saxony.
- Site
- Langenbernsdorf
- Processes
- Milling, Drilling, Sawing, Turning, Wire EDM, Start-hole drilling, Flat grinding, Outer and inner cylindrical grinding
- Materials
- Subtractive Manufacturing, Wire EDM, Flat and Cylindrical Grinding, Honing
- Certificates
- Coordinate measuring machine, Universal length gauge, Form tester, Roughness measurement technology, Balancing machine, ISO 9001
- Founded
- 1996
- Employees
- ca. 20
- Industries
- Automotive manufacturers, Automotive industry suppliers, Production measurement technology, Spindle and bearing technology, Household appliances, Installation technology
- 01
Development/Design
- 02
Material procurement
- 03
Manufacturing (Turning, Milling, Grinding, Wire EDM, Honing, Balancing)
- 04
Assembly
- 05
Delivery
- 06
On-site commissioning
Materials & Processes
Subtractive Manufacturing
Milling, drilling, sawing, and turning of precision individual parts according to customer requirements.
Wire EDM
Wire erosion with start-hole drilling for complex contours and hard materials.
Flat and Cylindrical Grinding
Cycle-controlled flat grinding as well as internal and external cylindrical grinding for tight tolerances.
Honing
Fine machining of bore and running surfaces for high dimensional and form accuracy.
Sites
Langenbernsdorf
DEProduction and administration
- 5-axis milling center (Fehlmann)
- CNC cycle lathe (Kern, Weiler)
- Wire EDM (Agie/Charmilles)
- Precision flat grinding machine (Jung)
- Universal inner/outer cylindrical grinding machine Studer S31/33
- Tool boring machine
- Marking laser (ACI)
- Balancing machine (Tira)
- Coordinate measuring machine Zeiss UMC850
Parts & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| MillingMachining | – | – | – | – | – |
| DrillingMachining | – | – | – | – | – |
| SawingMachining | – | – | – | – | – |
| TurningMachining | – | – | – | – | – |
| Wire EDMMachining | – | – | – | – | – |
| Start-hole drillingMachining | – | – | – | – | – |
| Flat grindingMachining | – | – | – | – | – |
| Outer and inner cylindrical grindingMachining | – | – | – | – | – |
| HoningMachining | – | – | – | – | – |
| Laser markingSurface | – | – | – | – | – |
| EngravingMachining | – | – | – | – | – |
| BalancingInspection | – | – | – | – | – |
| Manufacturing of precision individual parts in milling and turningMachining | – | – | – | – | – |
| Manufacturing of pneumatic measurement transducers (air/contact measurement probes)Inspection | – | – | – | – | – |
| Design and manufacturing of measuring devices, inspection stations, and special jigs and fixturesEngineering | – | – | – | – | – |
| Design and manufacturing of clamping and assembly devicesAssembly | – | – | – | – | – |
| Development/Design, material procurement, manufacturing, assembly, delivery and commissioningEngineering | – | – | – | – | – |
| Facilitation of surface treatment/refinement via partnersSurface | – | – | – | – | – |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis milling center (5-axis milling machine) | Fehlmann | – | – | – | Langenbernsdorf |
| Wire EDM | Agie / Charmilles | – | – | – | Langenbernsdorf |
| CNC cycle lathe | Kern | – | – | – | Langenbernsdorf |
| CNC cycle lathe | Weiler | – | – | – | Langenbernsdorf |
| Precision flat grinding machine (cycle-controlled) | Jung | – | – | – | Langenbernsdorf |
| Universal inner/outer cylindrical grinding machine | Studer S31/33 | – | – | – | Langenbernsdorf |
| Tool boring machine | – | – | – | – | Langenbernsdorf |
| Marking laser | ACI | – | – | – | Langenbernsdorf |
| Balancing machine | Tira | – | – | – | Langenbernsdorf |
| Coordinate measuring machine | Zeiss UMC850 | – | – | – | Langenbernsdorf |
Additional services
Quality & Metrology
Dimensional accuracy is ensured with a coordinate measuring machine, universal length gauge, form tester, roughness measurement technology, and various precision hand gauges.
| Evidence | Langenbernsdorf |
|---|---|
| Coordinate measuring machine | |
| Universal length gauge | |
| Form tester | |
| Roughness measurement technology | |
| Balancing machine | |
| ISO 9001 |
History
- 1996
Foundation on February 1, 1996, as a sole proprietorship in the craft.
- 1999
First apprentice begins apprenticeship as a toolmaker.
Reorganization into Werkzeugbau Simon GmbH (HRB 34428, District Court of Chemnitz); apprentices successfully complete their apprenticeship as toolmakers or precision mechanics and are employed.