Wire and sinker EDM, milling, turning as well as tool, mould and fixture making in Schwarmstedt.
Wienäber Industrie-Service GmbH
29690 SchwarmstedtNew on Amplifa
About us
Wienäber Industrie-Service GmbH in Schwarmstedt is a contract manufacturing company specialising in wire EDM and sinker EDM. The machine portfolio includes several Excetek wire EDM machines, including a V1280 with travels of X=1200 x Y=800 x Z=1005 mm, as well as NeuAr sinker EDM machines with work envelopes up to 1200 x 700 x 1000 mm. In addition, milling on four machining centres, CNC and conventional turning, drilling, punching/stamping, bending, embossing, cutting, welding work as well as 3D printing in plastic and 3D metal printing are offered. The company manufactures single parts and prototypes and offers tool making, mould making, fixture making, mechanical engineering as well as parts assembly and completion work. Reference customers include companies from the tyre, automotive and mechanical engineering industries such as Continental, Barum and KraussMaffei.
- Site
- Schwarmstedt
- Processes
- Wire EDM, Sinker EDM, Start hole drilling, Milling, CNC turning, Cycle-controlled CNC turning, Conventional turning, Drilling and thread cutting up to M30
- Materials
- Wire EDM, Sinker EDM, CNC milling, Turning, 3D printing / 3D metal printing
- Industries
- Tool making, Mould making, Mechanical engineering, Automotive supply, Automotive supply (implied via reference customers)
- 01
Development and design
- 02
EDM (wire/sinker)
- 03
Milling and turning
- 04
Forming and welding
- 05
Tool and fixture making
- 06
Assembly
Processes and Manufacturing Capabilities
Wire EDM
Spark-erosive cutting up to component sizes of X=1200 x Y=800 x Z=1005 mm.
Sinker EDM
Sinker EDM up to 1200 x 700 x 1000 mm travel.
CNC milling
Machining centres with travels up to X=1040 x Y=510 x Z=610 mm.
Turning
CNC and conventional turning up to D=510 mm x 850 mm.
3D printing / 3D metal printing
Additive manufacturing in plastic and metal for prototypes and components.
Locations
Schwarmstedt
DEHeadquarters and manufacturing
- Lot size
- Single-part manufacturing, prototype manufacturing
- Excetek wire EDM machines V1280, 2x V650 G, V650 G, V500, V500 G Plus
- NeuAr sinker EDM machines (incl. 1200x700x1000 mm)
- 4x machining centres for milling
- CNC lathe, cycle-controlled CNC lathe, conventional lathe
- HKS rapid radial drilling machine, radial drilling machine
- Hydraulic press 63 t, 5x presses up to 60 t
- NC press brake, guillotine shear, bending bench
- Automatic bandsaw
- Zoller presetting device
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Wire EDMMachining | – | 1200 mm × 800 mm | – | Single-part manufacturing | – |
| Sinker EDMMachining | – | 1200 mm × 700 mm × 1000 mm | – | – | – |
| Start hole drillingMachining | – | – | – | – | – |
| MillingMachining | – | 1040 mm × 510 mm × 610 mm | – | – | – |
| CNC turningMachining | – | 400 mm × 250 mm | – | – | – |
| Cycle-controlled CNC turningMachining | – | 850 mm × 510 mm | – | – | – |
| Conventional turningMachining | – | 1000 mm × 500 mm | – | – | – |
| Drilling and thread cutting up to M30Machining | – | – | – | – | – |
| Radial drillingMachining | – | 60 mm | – | – | – |
| Punching/stampingForming | – | – | – | – | – |
| BendingForming | – | – | – | – | – |
| EmbossingForming | – | – | – | – | – |
| Sheet metal edge bending (NC press brake)Forming | – | – | – | – | – |
| Cutting (guillotine shear)Forming | – | 2000 mm × 3 mm | – | – | – |
| Bending (bending bench)Forming | – | 1300 mm × 2 mm | – | – | – |
| Welding work and welding fixturesJoining | – | – | – | – | – |
| Tool makingEngineering | – | – | – | – | – |
| Mould makingEngineering | – | – | – | – | – |
| Fixture makingEngineering | – | – | – | – | – |
| Mechanical engineeringEngineering | – | – | – | – | – |
| Development and designEngineering | – | – | – | – | – |
| Parts assembly / completion and assembly workAssembly | – | – | – | – | – |
| 3D printing (plastic)Additive | – | – | – | – | – |
| 3D metal printingAdditive | – | – | – | – | – |
| Prototype manufacturingEngineering | – | – | – | – | – |
21 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Wire EDM machine (water bath) | Excetek V1280 (Z=1005) | 1 | X=1200 x Y=800 x Z=1005 mm | – | Schwarmstedt |
| Wire EDM machine | Excetek V650 G (Z=800) | 2 | X=650 x Y=400 x Z=800 mm | – | Schwarmstedt |
| Wire EDM machine | Excetek V650 G | 1 | X=650 x Y=400 x Z=350 mm | – | Schwarmstedt |
| Wire EDM machine | Excetek V500 | 1 | X=500 x Y=300 x Z=250 mm | – | Schwarmstedt |
| Wire EDM machine | Excetek V500 G Plus | 1 | X=500 x Y=300 x Z=300 mm | – | Schwarmstedt |
| Sinker EDM machine | NeuAr | 1 | X=1200 x Y=700 x Z=1000 mm | – | Schwarmstedt |
| Sinker EDM machine | NeuAr | 1 | X=1200 x Y=700 x Z=800 mm | – | Schwarmstedt |
| Sinker EDM machine | NeuAr | 4 | X=500 x Y=400 x Z=550 mm | – | Schwarmstedt |
| Machining centre (milling) | – | 4 | up to X=1040 x Y=510 x 610 mm | – | Schwarmstedt |
| Presetting device | Zoller | 1 | – | – | Schwarmstedt |
| CNC lathe | – | 1 | D=250 mm x 400 mm | – | Schwarmstedt |
| Cycle-controlled CNC lathe | – | 1 | D=510 mm x 850 mm | – | Schwarmstedt |
| Conventional lathe | – | 1 | D=500 mm x 1000 mm | – | Schwarmstedt |
| HKS rapid radial drilling machine | HKS | 1 | Drilling/thread cutting up to M30 | – | Schwarmstedt |
| Radial drilling machine | – | 1 | D=60 mm | – | Schwarmstedt |
| Hydraulic press | – | 1 | 63 to | – | Schwarmstedt |
| Presses (punching/stamping) | – | 5 | up to 60 to | – | Schwarmstedt |
| NC press brake | – | 1 | Sheet metal edge bending | – | Schwarmstedt |
| Guillotine shear | – | 1 | 2000 mm x 3 mm | – | Schwarmstedt |
| Bending bench | – | 1 | 1300 mm x 2 mm | – | Schwarmstedt |
| Fully automatic bandsaw | – | 1 | up to 200 mm | – | Schwarmstedt |
Additional services
Reference customers