Additively manufactured functional components from high-performance plastics: large-format FGF up to 1 m, continuous carbon fiber, SLA and MJF.
XTRUDE3D
Sexau near FreiburgNew on Amplifa
Development partner for additively manufactured functional components
XTRUDE3D is a 3D printing service provider and development partner based in Sexau near Freiburg, specializing in functional components under electrical and thermal load. The company produces from prototype to small series and selects process and material according to the application: large-format FGF pellet printing up to 1,000 mm build volume on a Yizumi SpaceA with a 6-axis KUKA robot, continuous carbon fiber printing (CFF, ESD-capable), FDM, SLA and Multi Jet Fusion. The material portfolio includes more than 15 engineering filaments, including fiber-reinforced polyamides, high-performance polymers such as PEEK, PEKK and PEI/Ultem, as well as ESD-capable and transparent specialty materials. In addition, XTRUDE3D offers 3D scanning and reverse engineering for spare parts without CAD data, material qualification of customer-specific filaments and granulates, and design consulting. Customers come from mechanical engineering, machine tool engineering and electronics, including KNF Neuberger and TRUMPF Machine Tools. Delivery is provided across the DACH region; express manufacturing from 24 hours is possible.
- Site
- Sexau near Freiburg
- Processes
- FGF – large-format pellet printing (granulate printing), CFF – continuous carbon fiber printing, FDM (Fused Deposition Modeling), SLA (stereolithography / resin printing), MJF (Multi Jet Fusion), 3D scanning & reverse engineering, Application/design engineering, CAD check, design optimization, Qualification of customer-specific filaments/pellets (print profile, test specimens, characteristic
- Materials
- PA-CF, PA6-CF, Onyx, PETG-CF, ASA-CF, PEEK, PEEK-CF, PEKK
- Industries
- Mechanical engineering, Machine tools, Electronics, Special applications / Outdoor & ATV
- 01
Consulting & CAD check
- 02
Quotation & material selection
- 03
Material qualification
- 04
3D printing (FGF/CFF/FDM/SLA/MJF)
- 05
Dimensional inspection & rework
- 06
Shipping
Locations
Sexau near Freiburg
DEHeadquarters / Manufacturing
- Lot size
- Prototype to small series
- Materials
- Engineering filaments, pellet granulates, resins
- Yizumi SpaceA large-format FGF pellet printing system (1,000 mm build volume, 450 °C, 1.5 kg/h)
- 6-axis KUKA robot as carrier system
- FDM systems
- SLA systems
- MJF system
- 3D scanner
Reference Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| FGF – large-format pellet printing (granulate printing)Additive | – | 1,000 mm | – | – | Plastic granulate/pellets (engineering filaments), PA-CF, PA6-CF, PEEK, PEEK-CF, PEKK, PEI/Ultem |
| CFF – continuous carbon fiber printingAdditive | – | – | – | – | Continuous carbon fiber plastics, ESD-capable materials |
| FDM (Fused Deposition Modeling)Additive | – | – | – | – | PA-CF, PA6-CF, Onyx, PETG-CF, ASA-CF, PEEK, PEEK-CF, PEKK, PEI/Ultem, ESD High-Temp Resin, TPU, Conductive, PETG, PLA, ABS, ASA |
| SLA (stereolithography / resin printing)Additive | – | – | – | – | High-strength engineering resin, ESD High-Temp Resin, Transparent, Conductive |
| MJF (Multi Jet Fusion)Additive | – | – | – | – | – |
| 3D scanning & reverse engineeringEngineering | – | – | – | – | – |
| Application/design engineering, CAD check, design optimizationEngineering | – | – | – | – | – |
| Qualification of customer-specific filaments/pellets (print profile, test specimens, characteristicTesting | – | – | – | – | – |
| Dimensional inspection & rework (inspection before shipping)Testing | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Large-format FGF pellet printing system (SpaceA) | Yizumi SpaceA | – | Large-format build volume 1,000 mm; nozzle temperature 450 °C; material throughput 1.5 kg/h | – | Sexau near Freiburg |
| 6-axis KUKA robot (carrier system for FGF system) | KUKA | – | – | – | Sexau near Freiburg |
Additional services
Reference customers