
Development and manufacture of custom EPP packaging, molded parts, load carriers and block ware

Zacharioudaki GmbH
Headquarters in Bavaria · Location in AustriaNew on Amplifa
About Zacharioudaki
Zacharioudaki GmbH is a family-owned company based in Bavaria with an additional location in Austria, specializing in custom packaging and logistics concepts. The company develops and manufactures molded parts, load carriers and block ware made of expanded polypropylene (EPP), including EPP recycled material. Its services include consulting, feasibility assessment, CAD design in Catia V5, handcrafted prototype sample making, and toolmaking support including monitoring and acceptance. Series production takes place with a high degree of automation in Germany or Austria, complemented by custom logistics concepts and rework. Customers come primarily from the automotive and logistics sectors, including Magna Steyr, Heckner Group and MaBa-Automotive.
- Site
- Headquarters in Bavaria
- Processes
- Development of custom packaging and logistics concepts (feasibility assessment,, Sample making – handcrafted production of prototypes of the CAD models, Manufacture of molded parts and load carriers made of EPP (incl. EPP recycled material), Block ware made of special particle foam, Rework, Consulting, Concept development/feasibility assessment, Development (CAD in Catia V5)
- Materials
- EPP (expanded polypropylene), EPP recycled material, Particle foam, Expanded Polypropylene
- Certificates
- ISO 9001
- Founded
- 2013
- Employees
- 18
- Industries
- Automotive, Logistics/Shipping, Packaging
- 01
Consulting
- 02
Feasibility assessment and concept
- 03
CAD development (Catia V5)
- 04
Sample making
- 05
Toolmaking monitoring and acceptance
- 06
Series production
- 07
Series delivery and logistics
- 08
Rework
Materials and Processes
Expanded Polypropylene
Robust, lightweight, shock-absorbing and temperature-regulating material for packaging, molded parts and load carriers.
EPP recycled material
Reused EPP for molded parts and load carriers, saves resources and reduces CO2 emissions.
Particle foam
Special particle foam for block ware, among other things for sample making.
Locations

Headquarters Bavaria
DEHeadquarters, development and manufacturing
- Lot size
- Prototype to series
- Materials
- EPP, EPP recycled material, particle foam
Location Austria
ATManufacturing site
- Lot size
- Prototype to series
- Materials
- EPP, EPP recycled material, particle foam
Products and Components




Inside the production

Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Development of custom packaging and logistics concepts (feasibility assessment,Engineering | – | – | – | – | EPP (expanded polypropylene), also recycled material |
| Sample making – handcrafted production of prototypes of the CAD modelsAssembly | – | – | – | – | EPP (expanded polypropylene) |
| Manufacture of molded parts and load carriers made of EPP (incl. EPP recycled material)Plastics | – | – | – | – | EPP (expanded polypropylene), EPP recycled material |
| Block ware made of special particle foamPlastics | – | – | – | – | Particle foam (EPP) |
| ReworkAssembly | – | – | – | – | – |
Additional services
Reference customers
Quality
Series production is carried out with skilled personnel, a high degree of automation and new machines; quality is ensured through monitoring and acceptance of toolmaking as well as regional manufacturing.
| Evidence | Headquarters Bavaria | Location Austria |
|---|---|---|
| ISO 9001 |
History
- 2013
Founding of Zacharioudaki GmbH based on a customer request for a flexible logistics partner