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Zeus – Fertigung

Globally active packaging group with manufacturing, printing, packaging machinery and logistics services

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Zeus Packaging Group

Fermoy, Co. Cork (Ireland) · 61 locations in 34 countriesNew on Amplifa

1998Founded
1,500Employees
61 locations in 34 countriesPresence
>500 Mio. €Global revenue

About Zeus Packaging

Zeus Packaging was founded in 1998 in Fermoy, Co. Cork (Ireland) and, according to its own statements, is the world's largest independently managed packaging company. The group employs around 1,500 staff at 61 locations in 34 countries and generates global revenue of over 500 million euros. The portfolio includes standard and custom packaging made from paper, cardboard, corrugated board, plastic and aluminium as well as labels, adhesive tape, tissue and hygiene products. In addition, Zeus offers printing services (digital, litho and screen printing), design engineering, packaging machinery and automation, quality control systems, 3PL services, freight forwarding, and sustainability and supply chain consulting (GENISIS, Zeus Sustain, Carbon Mapping). Customers come from industries such as retail, food, manufacturing, e-commerce, pharmaceuticals, agriculture, cosmetics, medical technology and the public sector. The company aims to achieve net-zero status by 2050.

Site
Fermoy
Processes
Design, Digital, Litho & Screen Print Services (printing services), Digital Printing, Litho Printing, Screen Printing, Finishing, Gluing & Mounting, Label Production, Tape Production, Tissue Production
Materials
Paper/Cardboard (paper products, tissue), Corrugated Board, Plastic (stretch/shrink film, packaging films, thermoform films flexible to rigid up to 900µm), Aluminium (trays, form/seal cavities), Compostable Materials (packaging trays), FSC®-certified paper/cardboard products, Paper/Cardboard (incl. FSC®-certified), Plastic Films (Stretch, Shrink, Thermoform up to 900 µm)
Certificates
FSC®, ISO 14001
Founded
1998
Employees
1500
Industries
Retail, Food, Manufacturing, E-Commerce, Wholesale/3PL, Pharmaceuticals
  1. 01

    Design & Product Engineering

  2. 02

    Printing (Digital, Litho, Screen)

  3. 03

    Finishing, Gluing & Laminating

  4. 04

    Packaging Manufacturing

  5. 05

    Machinery & Automation

  6. 06

    Quality Control Systems

  7. 07

    3PL, Distribution & Freight Forwarding

Materials and Processes

PAP

Paper/Cardboard (incl. FSC®-certified)

Basis for cartons, tissue, bags and printed packaging.

WP

Corrugated Board

Used in transport, e-commerce and industrial packaging.

PVC/PE-Folie

Plastic Films (Stretch, Shrink, Thermoform up to 900 µm)

For thermoforming, shrink and stretch wrapping applications as well as tray sealing.

ALU

Aluminium

Trays and form/seal cavities in thermoforming and foodservice applications.

BIO

Compostable Materials

Packaging trays for sustainable applications.

Locations

Fermoy, Co. Cork

IE

Headquarters and founding location

Materials
Paper/Cardboard, Plastic Films
  • Packaging machinery portfolio (stretch wrapping, flowpack, tray sealing, thermoforming, vertical machines)
  • Checkweighers
  • Metal detectors

Industries

RetailFoodManufacturingE-CommerceWholesale/3PLPharmaceuticalsAgriculturePublic SectorFacility ManagementCosmeticsMedical TechnologyMarketing AgenciesPharmacy/PharmaPublic Sector (Education, Healthcare, Defence, Municipalities)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design, Digital, Litho & Screen Print Services (printing services)Surface––––Paper, Film
Digital PrintingSurface–––––
Litho PrintingSurface–––––
Screen PrintingSurface–––––
Finishing, Gluing & MountingJoining–––––
Label ProductionSurface–––––
Tape ProductionJoining–––––
Tissue ProductionAssembly–––––
Packaging Manufacturing (cartons, corrugated board, protective sleeves, trays, shrink/stretch film,Assembly––––Corrugated board, Cardboard, Plastic, Paper, Aluminium
Packaging Machinery & Automation (sales and integration of packaging machinery)Engineering–––––
Design & Product EngineeringEngineering–––––
3PL Services (warehousing, inventory, distribution)Assembly–––––
Consolidation Services (supply chain consolidation, procurement)Engineering–––––
Freight Forwarding & LogisticsAssembly–––––
Sustainability & Carbon Mapping (sustainability consulting)Engineering–––––
Digitalised Supply Chains (GENISIS)Engineering–––––
Pack Process OptimisationEngineering–––––

16 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Stretch Wrapping Machines (automatic & hand wrapping, Elixa series, Automac series)Gruppo Fabbri Elixa Series; Automac Series––––
Flowpack Machines (stand-alone & automatic lines)–––––
Tray Sealing Machines (manual, semi-automatic, fully automatic, MAP/Skin)–––––
Thermoforming Machines (film up to 900µm, vacuum/MAP/Skin)–––––
Vertical Packaging Machines (VFFS, vertical & inclined)–––––
Dosing Systems (dosing and weighing systems)–––––
Vacuum Chamber Machines–––––
Net Packaging Machines (semi-automatic & bulk)–––––
Shrink Wrapping Machines (L-sealers semi-automatic & automatic/custom sealing machines)–––––
Filling Machines–––––
Capping Machines–––––
Labelling Machines–––––
Checkweighers (±0.5 g or better)–––––
Metal Detectors (multi-frequency, ferrous/non-ferrous/stainless steel)–––––
Integrated Checkweigher/Metal Detector Systems–––––
VePack P-series packaging machines (iceberg lettuce, broccoli)VePack P-series––––

Additional services

Packaging solutions (standard and custom)Sustainability consulting (Zeus Sustain, Carbon Mapping, Net Zero)Supply chain solutions (GENISIS)Consolidation services3PL services (warehousing, inventory management, distribution)Design & Product EngineeringDigital printing, litho and screen printingPrepress & ReprographicsFinishing, gluing & laminatingStructural designLabel productionTape productionTissue productionMachinery & Automation (stretch wrapping, flowpack, tray sealing, thermoforming, vertical, net andFilling, capping and labelling machinesQuality assurance systems (checkweighers, metal detectors)Freight forwarding & logisticsFreight ForwardingPack Process OptimisationPoint of Sale / Display / Event solutionsOffice suppliesProfessional hygiene solutions

Quality

Quality control systems such as checkweighers (±0.5 g or better) and multifrequency metal detectors ensure product safety and compliance on packaging lines.

EvidenceFermoy, Co. Cork
ISO 14001
FSC®

History

  1. 1998

    Founded in Fermoy, Co. Cork, Ireland; since then grown into the world's largest independently managed packaging company.

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