Cutting and punching tools as well as CNC contract manufacturing, wire EDM and waterjet cutting from Haiger
Zweidick Werkzeugbau GmbH
Haiger-Fellerdilln (DE)New on Amplifa
About Zweidick Werkzeugbau
Zweidick Werkzeugbau GmbH in Haiger (Fellerdilln), Hesse, develops, designs and manufactures complex cutting, punching, drawing and bending tools as single and progressive die tools up to 4,000 mm in length, designed for several million parts. The company also offers industrial contract manufacturing: 3-axis large-part machining up to 4,500 x 1,250 mm, automated 5-axis series production of up to 100,000 pieces per year, wire EDM with tolerances down to 0.001 mm, surface grinding and waterjet cutting without a heat-affected zone for sheets up to 3,500 x 2,000 x 150 mm. The portfolio is complemented by 3D scanning and reverse engineering (Artec Space Spider) as well as express and overnight tool repair from a permanent 8-tonne steel stock. Tryout and small series are performed in-house on a grid press with 250 tonnes of press force. Customers come from the automotive, electronics, medical technology and aerospace industries. As a DIN EN ISO 9001:2015 certified system supplier and VDWF member, Zweidick serves customers in the DACH region.
- Site
- Haiger (Fellerdilln), Hesse
- Processes
- Progressive die and transfer tools (punch toolmaking, design and manufacturing), Method planning (VISI CAD), Tryout and small series production on grid press (250 tonnes), CNC milling 3-axis large-part machining, 5-axis series milling (automated, unmanned night shifts), Wire EDM (Wire EDM), Surface grinding, Waterjet cutting (cold cutting, without HAZ)
- Materials
- Tool steel, Structural steel, High-alloy steels, Aluminium, Heat-sensitive special materials
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Industries
- Automotive industry, Electronics industry, Medical technology, Aerospace industry
- 01
Design and method planning (VISI CAD)
- 02
Toolmaking (cutting, punching, drawing and bending tools)
- 03
Wire EDM / surface grinding
- 04
Tryout and small series (250-t grid press)
- 05
Series contract manufacturing (CNC milling)
- 06
3D scanning / quality inspection
- 07
Express repair service
Materials & Processes
Tool steel
Main material for cutting, punching and progressive die tools with high tool life.
Structural steel
Used for tool plates, assemblies and spare parts in toolmaking.
High-alloy steels
Waterjet cutting without structural changes, as no heat-affected zone is created.
Aluminium
Machining and waterjet cutting of components and prototypes.
Heat-sensitive special materials
Chip-free machining by waterjet cutting without thermal influence.
Locations
Haiger-Fellerdilln
DEToolmaking and contract manufacturing
- Lot size
- Zero series to series production (100,000 parts/year)
- Materials
- Tool steel, structural steel, high-alloy steels, aluminium
- Huron KX20 CNC bed milling machine (1,900 x 900 x 700 mm)
- Hedelius CNC machining centres (up to 4,500 x 1,250 mm)
- Hedelius 5-axis machining centre (Ø 500 x 500 mm)
- Colchester CNC lathe (Ø 245 x 1,000 mm)
- Sodick AQ 750L / 2x AQ 600L wire EDM machines
- Mitsubishi wire EDM machine
- 2x Elb surface grinding machines
- Grid eccentric press 250 t
- Müller tryout press
- Waterjet cutting machine (3,500 x 2,000 x 150 mm)
- Artec Space Spider 3D scanner
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Progressive die and transfer tools (punch toolmaking, design and manufacturing)Engineering | – | 4,000 mm (tool length) | – | several million parts | Tool steel, Structural steel |
| Method planning (VISI CAD)Engineering | – | – | – | – | – |
| Tryout and small series production on grid press (250 tonnes)Forming | – | 1,900 mm (tool length) | – | Zero series – Small series | – |
| CNC milling 3-axis large-part machiningMachining | – | 4,500 mm × 1,250 mm | – | – | – |
| 5-axis series milling (automated, unmanned night shifts)Machining | – | 400 mm × 400 mm × 450 mm | – | 100,000 pieces/year | – |
| Wire EDM (Wire EDM)Machining | 0.001 mm | 750 mm × 500 mm × 400 mm | – | – | – |
| Surface grindingMachining | flatness parallelism · highest surface quality | 600 mm × 400 mm × 250 mm | – | – | – |
| Waterjet cutting (cold cutting, without HAZ)Machining | – | 3,500 mm × 2,000 mm × 150 mm | – | – | High-alloy steels, Aluminium, Heat-sensitive special materials |
| PrototypingEngineering | – | – | – | – | – |
| 3D scanning & reverse engineering (optical, Artec Space Spider)Inspection | – | – | – | – | – |
| Express & overnight repair (tool repair, spare parts)Assembly | – | – | – | – | Tool steel, Structural steel |
| Contract manufacturing (industrial)Machining | – | – | – | – | – |
| Turning (CNC lathe)Machining | – | 1000 mm × Ø 245 mm | – | – | – |
19 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC bed milling machine | Huron KX20 | 1 | 1900 x 900 x 700 mm | – | Fellerdilln/Haiger |
| CNC machining centre | Huron | 1 | 1000 x 800 x 300 mm | – | Fellerdilln/Haiger |
| CNC machining centre | Hedelius | 1 | 2500 x 1250 x 700 mm | – | Fellerdilln/Haiger |
| CNC machining centre | Hedelius | 1 | 4500 x 1250 x 700 mm | – | Fellerdilln/Haiger |
| 5-axis CNC machining centre | Hedelius | 1 | Ø 500 x 500 mm | – | Fellerdilln/Haiger |
| CNC machining centre | Hedelius | 1 | 1800 x 800 x 500 mm | – | Fellerdilln/Haiger |
| CNC lathe | Colchester | 1 | Ø 245 x 1000 mm | – | Fellerdilln/Haiger |
| Wire EDM machine | Sodick AQ 750L | 1 | 750 x 500 x 400 mm | – | Fellerdilln/Haiger |
| Wire EDM machine | Sodick AQ 600L | 2 | 600 x 400 x 300 mm | – | Fellerdilln/Haiger |
| Wire EDM machine | Mitsubishi | 1 | 600 x 400 x 300 mm | – | Fellerdilln/Haiger |
| Surface grinding machine | Elb | 2 | 500 x 300 x 250 mm / 600 x 400 x 250 mm | – | Fellerdilln/Haiger |
| Eccentric press 250 t | Raster | 1 | 1950 x 1000 x 650 mm | – | Fellerdilln/Haiger |
| Tryout press | Müller | 1 | 1000 x 1200 x 1000 mm | – | Fellerdilln/Haiger |
| Waterjet cutting machine | Waterjet | 1 | 3500 x 2000 x 150 mm | – | Fellerdilln/Haiger |
| Band saw | Kastro | 1 | 520 x 400 mm | – | Fellerdilln/Haiger |
| 3D scanner (optical) | Artec Space Spider | 1 | – | – | Fellerdilln/Haiger |
| Truck 3.5 t | Mercedes | 1 | – | – | Fellerdilln/Haiger |
| Forklift 5 t | Linde | 1 | – | – | Fellerdilln/Haiger |
| Forklift 8 t | Linde | 1 | – | – | Fellerdilln/Haiger |
Additional services
Quality
Manufacturing is certified to DIN EN ISO 9001:2015. For quality assurance, optical 3D scanning technology (Artec Space Spider) is used for actual-vs-target comparisons, as well as surface grinding for the highest surface quality and flatness parallelism.
| Evidence | Haiger-Fellerdilln |
|---|---|
| ISO 9001 |